MP-SONIC?vibration plastic welding machine applies critical parts and material from Europe, USA, Japan or Korea basing on condition, to ensure its perfect vibration plastic welding performance and stability in running, while MP-SONIC manufactures & assembles the complete machine in China to reduce machine cost which is under strict control to ensure machine quality.
MP-SONIC provide free plastic jointing design guide and analysis.

I. Features:
1. Auto-tuning the frequency after jig loading;
2. Welding process steps control to meeting different high thermoplastic vibration joining requirement;
3. Operation mode can be time mode or depth mode;
4. 80 sets of welding parameter storage;
5. Welding quality judgment help quality management;
6. Internet connection function is available;

7. Printing function is designed;

8. I-cloud remote service system for fast service action in low cost.

II. Optional Features:
1. Infrared pre-heating?system.

III. Specification:

IV. Opeartion Video:

I. Features:
1. Auto-tuning the frequency after jig loading;
2. Welding process steps control to meeting different high thermoplastic vibration joining requirement;
3. Operation mode can be time mode or depth mode;
4. 80 sets of welding parameter storage;
5. Welding quality judgment help quality management;
6. Internet connection function is available;

7. Printing function is designed;

8. I-cloud remote service system for fast service action in low cost.

II. Optional Features:
1. Infrared pre-heating?system.

III. Specification:

IV. Operation Video

MP-SONIC provide free plastic jointing design guide and analysis.

I. Main Features:
1. Auto frequency tuning after loading vibration welding tooling;
2. Welding process 8 steps control in precision for perfect plastic welding;
3. Welding control in time and depth mode;
4. 80 sets of welding parameter storage;
5. Welding result analysis help quality management;
6. Internet function is available for some model;

7. Printing function is designed;

8. I-cloud remote service system is equipped with machine for fast service in lost cost.

II. Optional Feature:?IR preheating system.

III. Specification:?

IV. Operation Video

MP-SONIC provide free plastic jointing design guide and analysis.

I. Main Features:
1. Auto frequency tuning after loading vibration welding tooling;
2. Welding process 8 steps control in precision for perfect plastic welding;
3. Welding control in time and depth mode;
4. 80 sets of welding parameter storage;
5. Welding result analysis help quality management;
6. Internet function is available for some model;

7. Printing function is designed;

8. I-cloud remote service system is equipped with machine for fast service in lost cost.

II. Optional Features:

1. Infrared Pre-melting system for clear vibration thermoplastic joining process.

IV. Operation Video

MP-SONIC provide free plastic jointing design guide and analysis.

I. Benefit of MSV-515LS:

1. Small size, taken up small space for location;
2. High welding possibilty, fit for the welding demend by challenging material which is over than ultrasonic welding ability;
3. Cost efficiency, low machine maintenance cost.

II. Main Features:

1. Auto frequency tuning after loading vibration welding tooling;

2. Welding process 8 steps control in precision for perfect plastic welding;

3. Welding control in time and depth mode;
4. 80 sets of welding parameter storage;
5. Welding result analysis help quality management.

III. Optional Features:

1. Infrared Pre-melting system for clear vibration thermoplastic joining process;

2. Internet(ETOS-50);

3. Printing.

III. Specification:

IV. Operation Video

MP-SONIC?vibration plastic welding machine applies critical parts and material from Europe, USA, Japan or Korea basing on condition, to ensure its perfect vibration plastic welding performance and stability in running, while MP-SONIC manufactures & assembles the complete machine in China to reduce machine cost which is under strict control to ensure machine quality.
MP-SONIC provide free plastic jointing design guide and analysis.

MSV-830LS & MSV-950LS is the specification mostly applied for the welding to automotive dashboard assembly such as dashboard, dashboard carries, instrument panel, defroster, PAB (passenger air bag) chute, or door trim welding, etc, which is in big size and complex designs.

I. Features:
1. Auto-tuning the frequency after jig loading;
2. Welding process steps control to meeting different high thermoplastic vibration joining requirement;
3. Operation mode can be time mode or depth mode;
4. 80 sets of welding parameter storage;
5. Welding quality judgment help quality management;

6.?Orbital system is designed with machine for complex geometric design of parts to be welded.
7. Internet connection function is available;

8.Printing function is designed;

9.?I-cloud remote service system for fast service action in low cost.

II. Optional Features:

1. Infrared pre-heating system；

2. Welding force by pure electrical servo system;

III. Specification:

IV. Machine Measurement Layout:

MSV-830LS 150KG

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MSV-830LS 150KG

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CNZHENBO | MP Sonic specifies MSV-650LS-IR?（40KG）?and MSV-730LS-IR?（70KG）?and standard specification, which can covers mostly of welding demand in the market. And if special requirement, we can develop IR system onto others vibration specification to meet actual demand.

I. Main Features:

1. MSV-LS-IR series (IR equipped vibration welder with normal vibration system) is with all features of MSV-LS series vibration welders;

MSV-SF-IR series (IR equipped vibration welder with super-high frequency vibration system) is with all features of MSV-SF series vibration welders;

2. 8 sets of IR system applied. The power supply for IR preheating is specially designed by MP Sonic with the advantages of high-power output ability, stable and accurate temperature control.

3. Preheating is voltage controlled, system is with over-voltage and over-current protection.

II. Specification:

III. Machine Measurement Outlay

SFVW means super-high frequency vibration welding technology.??SFVW system realizes vibration welding with frequency as high as 365Hz, which is around 100Hz higher than the traditional vibration welding frequency. With the super-high frequency, thermoplastic parts can case enough energy by linear vibration friction to melt material in amplitude as short as 0.2mm, which reduce the limit to parts geometric design and material dust generated by friction.

SFVW technology normally is applied for welding parts in high requirement of outlook or complex geometric design, especially the best choice for automotive lamp welding.

MSV-SF series vibration welding can be forced by hydraulic system or servo motor system. Machine applies MP Sonic intelligent operation system to control, providing machine with multiple function to meet different requirement by different material characteristics or geometric design.

I. Technical advantage:

A. Realize cleaning vibration welding without pre-heating, comparing traditional CVT in lower frequency, it is with advantages of high efficiency, high stability in welding performance, lower power consumption and lower welding tooling cost; while comparing with synchronized laser welding, it with the advantage of lower equipment cost, lower maintenance cost and lower limit in plastic material;

B. SFVW can realized vibration welding with slope angle max to 45^。, minimizing the limit to products geometric design;

C. With high frequency max to 365Hz, SFVW realize welding in amplitude as short as 0.2mm, which minimizing the space requested on parts design for vibration, making it more easy for products design.

II. Main Features:

Covers all features with?MSV-LS series?vibration welding machine.

III. Optional Feature:

-S: pure servo control to lift-table Servo Motor

III. Technical Parameter Sheet.

V. Machine Measurement Layout:

MP Sonic vibration welder normally applies specially designed servo hydraulic system to control lower jig bed and force welding in high pressure and motion precision. Machine elevating table motion distance is inspected by linear sensor to achieve close-loop control ensure high welding depth precision. Machine is applied for thermoplastic joining in challenge and high welding requirement. Especially is welcomed by automotive manufacturing, bathroom appliance manufacturing, etc.

1. Main Features:

1. Intelligent welding tooling loading system: A. automatic frequency tooling by one-touch-button operation; B. machine system search vibration starting height in automatic and load to welding parameter data by one-touch-operation.
2. Machine sequence PLC control and set on HMI. Programmable welding process meeting different welding requirement including parameters- vibration frequency, amplitude, pressure, welding depth, vibration time and fusing time, and tooling action-pneumatic parts motion & sensor detection, etc.
3. Dynamic graph displaying actual welding parameter output in time help supervise operation condition and ensure machine & welding performance.
4. Welding record automatically store in system memory quality management, including welding amplitude, time and force pressure.
5. Double welding mode for choice: timing mode & depth mode, meeting different operation requirement.
6. Welding process 8 stages control: welding parameters can be set separately to fit for different material characteristics.
7. Machine displays welding result judge once welding cycle finishes basing on actual welding parameters acts to help QC judgement.
8. Formula system: at least 80 sets of welding parameters storage help quick welding production shifting through formula recalling, no need to set tooling welding parameters again when it is loaded into machine the 2^ndtime.
9. Machine with multiple sensing detection, when any error, machine will make alarm, alarm message show on HMI helping trouble-shooting. Alarm history is kept in machine system and can be down load.
10. All related data concerned to welding operation can be down load by SD-card, USD or line-connect with computer.
11. Multiple safety production system, including automatic front door, optical fence for operation window, door safety sensor for rear door, multiple detection sensors as well as alarm system, protecting equipment and human safe all-round.
12. Multiple passwords protection for different operation/technology with different levels of authority, achieving complete production management purpose.
13. Machine system has prepared program for cam sliding function of tooling for parts welding in complex geometric shape design.
14. Machine system automatic check upper jig center and balance to escape vibration operation in error condition, ensuring equipment safety and welding result.
15. Lifting table elevating and clamp force is controlled by MP Sonic specially designed servo hydraulic system, ensuring performance stability and motion accuracy in speed and depth, and pump is working only when table is descending or ascending, reducing power consumption. Our designed hydraulic generates much lower sound comparing others brand machine, lowering noise to working environment.
16. Machine elevating table motion is closed-loop controlled, ensuring precision welding depth.
17. Machine noise is under 80db, no harm to human, meeting international standard.
18. Machine design with function of vacuum generator and extra solenoid valves for different tooling action design requirement.
19. Machine designed with super-self-inspection to check machine vibration system parameter and hydraulic system parameters to ensure machine normal working performance and machine safety（requests super-password);
20. 4sets of I/O points spare for tooling applied sensors to detect parts presentation or location.
21. E-tech communication for machine.
22. Wifi module with i-cloud system for remote service, realize quick machine maintenance and problem-shooting in economical cost.
23. Printer port.
24. Operation system multi-language including Chinese, English, Italian, Russian & Korean.

1. Optional Features:

1. Lifting table pure electrical servo motor control
2. IR-preheating system (CVT).

III. Specification Sheet:

1. Machine Measurement Layout.