The Benefit of Ultrasonic Cutting:

1.Smooth, neat and clean cutting performance;

2.Low force requested;

3.No thermal damage to material;

4.Minimized deformation to cut objects;

5.Precision in cutting control;

6.High cutting efficiency.

The application of ultrasonic cutting:

Because of above benefit from ultrasonic cutting, ultrasonic is widely applied in different industrial, especially:

1. Automotive industry: the trimming to soft skin of interior, headliner trimming, tear-line scoring for airbag,

Different ultrasonic frequency and power output can be applied for cutting according to process requirement in detail. The cutting blade material can be titanium or steel which is selected according to the material to be cut and cutting result requested, soundproof material cutting, tire cutting, etc;

2. Aerospace Industry: composited components process such as the cutting of carbon fiber or glass fiber reinforced material cutting, etc;
3. Food Making Industry: baked food cutting, such as cake cutting, bread cutting, frozen meat cutting, etc;
4. Packing: the plastic packing firm cutting, aluminum foil cutting, etc
5. Others such as fabric cutting/splicing, 3D printed parts trimming, FPC cutting, etc.

The Critical Parts of Ultrasonic Cutting System:

1.Ultrasonic generator: the system converts supplied electric voltage in 50/60Hz to high voltage in ultrasonic frequency normally 20~60Hz and supplies to ultrasonic transducer;

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2.Ultrasonic transducer：the converter transfer electric energy from generator into mechanical oscillation in the same frequency with piezoelectric ceramic;

3.Booster: an amplifier designed according to application to enhance the oscillation amplitude by transducer to enhance the cutting energy;

4.Cutting Blade: the sonotrode with blade designed which enhanced the oscillation amplitude and work on material to perform cutting result. Cutting blade can be titanium or steel which should be selected depends on material to be cut and cutting requirement. Material and surface process in different method to blade will help enhance blade lifetime and surface smoothness fit for challenging cutting.

Why Choose MP Sonic:

With tens experience of ultrasonic technology, MP Sonic provides customers with professional cutting solution and quality ultrasonic cutting equipment and service. MP Sonic collects information and analyze customer true requirement to gain suitable ultrasonic cutting system specification and design cutting tooling to ensure excellent cutting result, comprehensively consider and analyze different factors, such as cut material, cutting measurement, cutting quality standards, operation efficiency, including ultrasonic frequency, power, the gain and amplitude calculation, the booster and blade design, choose cutting blade material and treatment methods, etc.

Besides ultrasonic cutting systems or cutting blade, MP Sonic also designs and builds automatic or semi-automatic cutting equipment line for customers. MP Sonic designs ultrasonic cutting applied equipment in precision control meeting high requirement

MP Sonic ultrasonic system is PLL design for stability of power output. MP Sonic anti-resonance ultrasonic system achieves strong ultrasonic output under high loading. System HF control is 1 to 4 designed which means one generator can control max 4 sets of welding units (means 4 PCs of converter) in the same frequency range.

This system can be applied for ultrasonic staking or ultrasonic spot welding to plastic, or ultrasonic cutting, punching, scoring, etc.

Catalogue of MP Sonic MSP-AS Ultrasonic System:

Ultrasonic plastic welding including energy director type ultrasonic welding, ultrasonic spot welding, ultrasonic staking (ultrasonic riveting). Ultrasonic welding is in advantages of high welding efficiency, high joining strength, possibility of welding in airtightness and easily realized in automation.

The specification of ultrasonic system, means the ultrasonic frequency and power output, should be selected according to the material, measurement and geometric shape design of parts to be welded.

Ultrasonic cutting means applies ultrasonic energy case oscillation of cutting blade to realize fast & neat cutting. Ultrasonic cutting can be widely applied in industrial production, food production, garment production, medical & healthcare consumable production, packing, etc.

Different ultrasonic frequency and power output can be applied for cutting according to process requirement in detail. The cutting blade material can be titanium or steel which is selected according to the material to be cut and cutting result requested.

With the principle of ultrasonic cutting, ultrasonic scoring and ultrasonic punching is widely applied for industrial production process.

MP Sonic cutting system is welcomed for tire cutting, automotive bumper punching, rear-line scoring for airbag of automotive, cake cutting, fabric or nonwoven slitting, plastic parts edge trimming, etc.

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Ultrasonic tooling, including ultrasonic convertor (means ultrasonic transducer), ultrasonic booster, ultrasonic horn / cutting blade /punching blade and base fixture. It must be noted that the frequency of ultrasonic tooling except base fixtures (base fixture not concerned to frequency) should be in the same frequency of ultrasonic generator system.

The material of ultrasonic tooling should be selected basing on requirement. The gain of ultrasonic booster and horn should be specified by the input gain and parts specification to be process (material, size, outline shaped design, etc).

MP Sonic provide professional technical solution to customers for the application of ultrasonic.

Inquiry for technical specification:

Portable ultrasonic welding machines, also called handheld ultrasonic welder, normally is in 28KHz, 30KHz, 35KHz, 40KHz in power of 800~1200W.?Because of its benefit of light weight & small size, easy operation and economical investigation, etc, handheld ultrasonic welder is welcomed by different production industries, such as automotive industry, electronics industry, garment industry, etc.

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Handheld welder normally is applied for plastic spot welding, plastic staking (riveting) and ultrasonic cutting. Machine also can be installed in automatic line or semi-automatic machine to realize difference application.

Machine Images

Benefit:

1. Small size & light weight: easy in carrying & storage;
2. Easy in operation;
3. Economical cost

Specitication:

1. Power Source: 220V, AC, 1P;
2. Machine Size: 41*20*10.5 (cm)
3. Frequency: 28KHz, 30KHz, 35KHz, 40KHz;
4. Power: 800~1200W；
5. Generator Weight: about 8KG;
6. Welding Gun Weight: about 0.8KG.

? Main Feature

• Adjustable amplitude output;
• Airblower for fast cooling to welding points;
• Multiple selfprotection system;
• HMI operation with different functional control.

Critical Parts

ZB-E Lower Power Series contents frequency from 15~40KHz, power output range is from 1000W to 2600W. Machine is tabletop designed, double – start – buttons designed for safety protection. Machine head height is adjusted by handwheel.

I. Benefit:

1. Stable welding performance;
2. Easy operation;
3. Economical cost.

II. Specification:

Check ZB-E High Power Series

Ultrasonic Edge Welding Machine is applied to bond the lining material to injection molded parts at edge by ultrasonic welding method to position material avoid loose after laminating

To ensure perfect melting to material, high frequency of ultrasonic is applied. Feet-pad switch is applied to activate ultrasonic, soft wheel with bearing is design to support the back of welding, perform easy operation.

• Antiresonance ultrasonic circuit design, stable in performance in high loading;
• MP Sonic Korea PLL technology， automatic tuning;
• Easy operation in high production efficiency.

Read? Specification

I. Benefit:
1. High automation with high operation speed achieves efficient production;
2. Strange machine construction design and fabrication for reliable duration and performance;
3. Servo system with splicer indexing in fast speed and accuracy control;
4. Optical sensor detects parts avoiding ultrasonic damage cased by welding with zero-part presence;
5. MP Sonic IOS operation controlled with MEX system & I-could remote system fit for high requirement in management of service.
6. Ultrasonic specification customized fit for different welding requirement.

II. Main Features:
1. IGBT ultrasonic with time mode and energy mode;
2. MP Sonic IOS ultrasonic management system with huge multiple function;
3. Parts optical sensor detection;
4. Vacuum circuit & solenoid circuit for automatic unloading after welding.

III. Optional Feature:
1. Dynamic pressure force trigger
2. Welding force servo control

IV. Specification:

IV. Ultrasonic?Specification for Option:

Machine designed soundproof door to keep from noises pollution. Automatic door and optical fence at operation window is designed to protect operator safety.

Machine is designed for plastic jointing in big measurement, such as the instrument shell of motorbike, stop lamp or reflector of automotive, etc.

I.?Features:

1.?All common features of MP Sonic Standard Machine (Reference);

2.?Floor Table Designed machine with feet-while and anti-oscillation feet pads in sturdy fabrication;

3.?Soundproof door to keep from noise pollution;

4.?Automatic transparent door controlled by pneumatic cylinder and optical fence is equipped at operation window to protect operator safety;

5.?Motor controlled machine head height adjustment mechanism in easy operation;

6.?Dovetail structure guided machine head adjustment ensure machine stability in high precision;

7.?Intelligent ultrasonic control system with excellent performance.

II.?Specification:

1.?Power Source: 220V, 1P, AC, 50/60Hz;

2.?Air Source: 0.5~0.8MPa;

3.?Dimension: 950*850*2000(mm);

4.?Ultrasonic System: 15KHz, 4200W.

I. Features:
1. MP-SONIC ultrasonic system in auto tuning from China is applied, system output is strong in stability;
2. Machine is designed with time mode, energy mode to meet different requirement of welding operation;
3. Ultrasonic oscillation steps control to meet welding requirement for special material or products design;
4. Ultrasonic output amplitude adjustable in 10~100% in accuracy control by 1%;
5. Welding head height is adjustable guided by strong dovetail slot type linear way for easy in precision action;
6. Welding is forced by imported cylinder high quality, welding action is guided by high precision linear rods, ensuring machine duration and stability;
7. System is designed with memory for welding history；
8. Welding quality judgement function is available for assist to QM；
9. Enhanced strength machine table design ensures stable mechanical performance.

II. Benegit:?

1.?Economical machine cost and maintenance cost;

2.?Intelligent ultrasonic system design;

3.?Stable performance and long duration;

4.?Easy operation.

III. Specoification:

I.?Main Features：
1.?Korean IGBT ultrasonic system?in anti-resonance design, stable, even and smooth ultrasonic energy output;
2.?Automatic frequency tuning, frequency in time auto checking;
3.?Amplitude adjustment: 0~100% in high accuracy;
4.?Energy mode and time mode for welding operation for different welding requirement;
5.?Portable for two transducers;
6.?Welding steps control is available meeting different thermoplastic material welding requirement;
7.?Input over voltage detection for self-protection;
8.?Over-high horn impedance detection for system self-protection;
9.?Air cooling system is designed in case of need.

II. Specification:

1. Power Source：?220V，AC，1P，5060Hz;

2. Air Source: 0.2~0.5MPa?(for air blower);

3. Ultrasonic System:

A. 35KHz-1200W;

B.?40KHz-1000W.

II. MP Sonic Handheld Ultrasonic Welder Mode Code Identification:

Please contact us for detail or others special designed system specification.

Machine applies motor to adjust machine head height. Strong square column and dovetail guide way are applied to ensure machine high precision in stability.

Ultrasonic welding machine ZB-E1542 can be applied to joint parts in big geometric size with normal requirement in operation control.

I.?Main Features:

1.?Ultrasonic system in high power output is applied, system output is strong in stability;
2. Machine?controls ultrasonic welding?with time mode, energy mode to meet different requirement of welding operation;
3. Ultrasonic oscillation?control?in two steps?to meet welding requirement for special material or products design;
4. Ultrasonic output amplitude adjustable in 10~100% in accuracy control by 1%;
5.?Multiple safety protection to ensure machine safety, including over voltage protection, overload protection, intelligent threshold protection etc;

6.?Ultrasonic system in time frequency searching, horn impedance analysis and sonic compensation function ensure system work in stability in long application time;
7. System is designed with memory for welding history；
8. Welding quality judgement function is available for assist to QM；
9.?Machine head height is adjusted with motor by two buttons in easy operation, height adjustment is easy and smooth.

II.?Main Benefit:

1.?Economical machine cost and maintenance cost;

2.?Intelligent ultrasonic system design;

3.?Stable performance and long duration;

4.?Easy operation.

III.?Main Parameters:

1.?Electric Source: 220V, AC, 1P, 50/60Hz;

2.?Air Source: 0.5~0.8MPa;

3.?Ultrasonic Specification: 15KHz 4200W;

4.?Overall Dimension: 850*800*2000 (mm).

5.?Weight: about 155KG.