1.?Infrared welding, by which there is no sticking by molten material to heating tooling;

2. PLC & HMI machine control and parameter set;

3. MP-SONIC special designed PID IR system ensures stable & accurate temperature, as well as achieves max infrared life period;

4. Safety protection system including an alarm system, optical fence, etc;

5. Double-work-station machine designed, thermoplastic melting and fusing is doing synchronously;

6. End cap fixture is turning designed, ensuring even heating & melting;

7. Top elements applied for stability, duration and precision.

II.Specification:

1. Dimension: 1450*1180*1732mm;

2. Weight: 0.8T

3. Power Supply: 380V 50HZ;

4. Max Power Consumption: 6KW

5. Paper Filter Core Diameter:40~100mm;

6. Filter Length: 50~200mm;

7. Max Welding Area: Dia100mm;

8. Control Voltage: DC24V;

9. Sensor Detect Distance: 3–8mm;

10. Air Supply: 0.5–0.7Mpa

11. Air Supply Pipe: Dia10mm;

12. Work Condition:??Max humidity: 80%RH;

Room Temp:-10–600^oC;

Noise: <85dB

The infrared control system is MP Sonic specially designed which controls the voltages of power supply, ensuring the heating temperature by infrared in high accuracy and stability and maximum the life of infrared lamp or infrared heating material.

I.?Basic Features:

1.?PLC controls machine action sequence in easy operation;

2.?HMI set machine parameters;

3.?MP-SONIC special designed IR system ensures stable & accurate temperature, as well as achieves max infrared life period;

4.?Multiple protection system including machine closure, optical fence, alarm system, etc;

5.?Turning cap fixture ensures even heating & melting;

6.?Intelligent operation system equipped with machine including formula system for parameter storage, history of operation & alarm checking system, I/O supervision page, password authorization management system, etc;

7.?I-cloud net-work system for remote service to machine for easy and quick fault shooting.

II.?Specification:

1.?Power Supplier：380V 50HZ;

2.?Max Power Consumption：6KW

3.?Paper Filter Core：Ф200-300mm;

4.?Filter Length：max to?250mm;

5.?Max Welding Area：Ф300mm;

6.?Control Voltage：DC24V;

7.?Sensor Detect Distance：3–8mm;

8.?Optical Fence：400mm;

9.?Air Supply：0.5–0.7Mpa

10.?Air Supply Pipe：Ф10;

11.?Dimension：1450*800*1800mm;

12.?Weight: 0.8T

13.?Work Condition:?Max humidity：≤80%RH;?Room Temp：-10–60℃;?Noise：≤80dB

III.?Optional Features:

1.?Temperature Module；

2.?Automatic Security Door;

3.?Air Gun.

I. Machine Features:

1. PLC control machine sequence?for easy operation;

2. HMI set machine?in intelligent control;

3. Servo Control machine action?in high speed & high precision motion, steps welding control is available for accurate welding management;

4. Linear way guided tooling action?in precision;

5. MP Sonic Designed?high power driver-type?IR control system by current adjustment?achieving melting temperature control in high speed, continuous heating power supply and accuracy, as well maximizing the duration of IR lamp or heating material?;

6. 8 sets of temperature control zooms?for accurate temperature control;

7. Cast-steel jig bed?to keep high repeat precision in stability during long operation period;

8. Auto lubrication system applied?to ensure machine smooth & precision motion and long duration, ensure machine ability in high working pressure;

9. Formula System for welding parameters storage?for different parts to be welded, easy recall parameters from memory to PLC after tooling changing-over without reset machine parameter one by one, saving time and enhance working efficiency;

10. Welding record system?for further history checking;

11. Accessibility for tooling including vacuum, sliding block, clip, ejection, etc, helping easy parts loading and unloading, rectifying the deformation of injected parts and ensuring welding result;

12. I/O condition displaying system to show machine current condition, realizing self-diagnosis and help fault shooting;

13. All-around safety protection system including auto door at operation window, optical fence, safety door at two sides and rear, E-stop buttons, alarm system, etc, ensure machine and human safety during operation;

14. Alarm system for machine error with source of error displaying on HMI?help easy fault shooting;

15. Remote service system?by MP Sonic I-Cloud New-work serve system, realize fast service with very low cost.

II. Optional Features:

1. Auto Tooling change-over system;

2. UPS;

3.?SPC.

III. Specification:

1. Model: MSH-IR13075;

2. Power Source: 380V, 3P, AC, 50/60Hz;

3. Air Source: 0.6~0.8Mpa;

4. Machine Dimension: L2450*W2100*H2950 (mm);

5. Power: 47KW;

6. Welding Area: L1200*W700（mm);

7. Jig Plate Area: L1300*W750 (mm);

8. Working Room Temperature: 10~40℃;

9. Working Room Humidity:5~80%;

10. Weight: About 5.5T.

IV.?Infrared welding video

Because H₂?requests storage in high pressure in tank, it requests welding in high strength, leakproof and stability, ensuring the reliability of hydrogen storage in safety. The machine is designed in construction and function fitting for the challenge welding requirement of hydrogen storage tank.

It designed? with RPT system to gain reliable?welding result. REM systems is equipped to machine to ensure the even infrared melting. Machine is equipped with IOS system for the high requirement of production management and equipment management.

MSH-IR5090 also can be applied to weld others products in similar specification, especially for storage tank’s production.

1. Benefit:
2. High precision in operation control;
3. Stability in welding performance;
4. Reliability in machine design and manufacturing;
5. Multiple huge function in operation and management system.

1. Main Features:
2. Intelligent automatic IR control system ensures reliable infrared melting;
3. REM system ensures even melting result;
4. Servo systems for accurate operation control with steps welding process;
5. RPT?system applies ensure reliable?welding result;
6. Multiple auxiliary features for welding jigs for easy parts loading and unloading even if complex geometric shape design of plastic parts;
7. Multiple protection system for the human and equipment safety all around;
8. MES system and i-could with WIFI module for network management and remote service;
9. IOS system by MP Sonic for easy operation and management;
10. SPC system applied for high requirement of equipment and production management.

III. Technical Specification

1. Power Source: 380V, 1P, AC, 50/60Hz;
2. Air Source: 0.6~0.8MPa;
3. Power Consumption: about 20KVA;
4. Dimension: L1851*D2859*H2969 (mm);
5. Max Weld Size:Φ500 (mm);
6. Upper/Lower Clearance for Tank Halves Height: 450mm
7. Max Tank Size:Φ500*900 (mm)

MP Sonic IOP system is applied to control machine operation with huge multiple function meeting the high requirement in production and maintenance management.

MSH-IR6550 infrared welder is widely applied for the assembly of automotive parts and house appliance parts. Machine is with advantages of stability in performance and convenience in operation & management.

I. Main Features：
1. Infrared welding with non-contact melting for challenging material joining, no pollution to melting tooling;

2. Besides infrared welding, machine can be applied for hot plate welding also;

3. Safety protection all around;

4. Steps welding control fit for complex welding requirement;

5. Auxiliary function such as pneumatic clips, vacuums, parts detection, etc;

6. Intelligent operation system by MP Sonic for convenient operation and management;

7 Network system applied via WIFI for remote service with I-Could.

II. Paid Optional Features:

1. Automatic jig loading system;

2. Automatic door for operation door;

3. SPC control system;

4. UPS power bank.

III. Specification: