MP Sonic designs and builds customized station for customer to cut material on automotive bumper by laser and to weld elements by ultrasonic. Machine normally designed with double stations and process cutting by robotic system. Different bumper can be produced by machine station through tooling changing-over and programming.

• Laser cutting for smooth cutting;
• 6-axies robotic motion controlled with double stations for short cycle time;
• Programmable for different parts process;
• Ultrasonic system applied for welding;
• Camera video supervise inside machine intime state with memory recode;
• Base fixture changeover system for different parts process;
• Dedust system equipped to remove smoke cased during laser cutting;
• Safety protection all-around for human and equipment.

Ultrasonic welding machine designed for stacking & spot welding to plastic parts with 35KHz MP Sonic ultrasonic controlled by multiple axiles.

Machine applies multi-axiles indexing to process different points by ultrasonic through programming. Different parts can be welding on machine through tooling change-over.

Benifit:

1. Programmable motion for different parts welding through tooling changing-over;

2. MP Sonic PLL ultrasonic system in stable welding performance;

3. MP Sonic antiresonance ultrasonic performs strength power output.

MP-SONIC designs and makes multi-heads ultrasonic machines for spot welding, riveting, ultrasonic punching, etc. The specification of ultrasonic applied will be basing on requirement and plastic parts specification

Multi-heads ultrasonic equipment mostly applied in automotive industry for the assembly instrument panel, door trim, fender, console, etc.

This kinds of machine is specially designed basing on customer requirement and parts design. Normally, the ultrasoinic system can be 15KHz~35KHz, ultrasonic power can be 800~6000W. Multiple stations design is avaible, and the sliding between stations normally controlled by pneumatic cylinders if two stations design or by servo motor system if two or more than two stations design.

I. The General Advantages of MP Sonic Designed Multi-heads Ultrasonic Welding Machine

1) Standard ultrasonic modules design to ensure its stability;

2) Adjustment inX-Y-Z directionand angle adjustment is available to fit for parts deformation;

3) Casted top plates are applied to ensure machine stability in precision for long duration.

4) High precision control;

5) Advanced ultrasonic system applied for stable and perfect process result;

6)?Intelligent management of pumper punching & welding process;

7)?I-Cloud remote service system applied for quick service in lower cost;

8)?Stable machine fabricated for long time duration;

9)?Multiple safety protection system for human and machine safety;

10) Sensor detection to ensure pumper and brackets loaded in right position.

Multi-heads heat welding machine mostly applied for the assembly production of fuel tank system or air-inlet system, such as fuel tank welding, oil inlet pipe, air-duct, etc whose material mostly is HDPE or Nylon with GF.

I. General design concept:

1) Machine Construction, mostly it requests multiple design including multi-heads design and multi-station design basing the design of parts to be processed;

2) The index between stations normally can be rotary table, one-way direction flow or manual shifting, etc;

3) Because normally there is no support at the back of welding area, it should applied loading cell for dynamic pressure control;

4）Choice melting system basing on material, normally?if it is HDPE, PP, PE, we can apply hot platen (contacting melting) , if it is Nylon, it is better by IR for non-contacting melting.

5) The base jig design should consider the deformation of molded parts;

6) Some parts, especially fuel tank, normally requests cutting hole before welding, which should be put into consideration when welding design;

7) Pokayoke normally should be designed to this kind of machine to escape the waste of material cased by operation with parts missing.

II. General Features of MP Sonic Multi-heads Heating Machine:

1）CNZHENBO | MP Sonic special designed PID temperature controlled system, temperature control result is in high accuracy in stability;

2) Adjustment in?X-Y-Z direction?and angle adjustment is available to fit for parts deformation;

3) Sturdy?machine frame design ensure?stability in precision for long duration.

4) High precision control;

5)??Intelligent management of pumper punching & welding process;

7)??I-Cloud remote service system applied for quick service in lower cost;

8)?Multiple safety protection system for human and machine safety;

9) Sensor detection to ensure pumper and brackets loaded in right position.

This kinds of machine is specially designed basing on customer requirement and parts design, please send us your 3D data and requirement in detail before quotation.

Machine is mostly applied for automotive industry, house held industry and electronics industry.

The oscillation system and inserting tip should be designed basing on metal parts specification, machine table design can be commonly applied in limit specification.

I.?Features

1.?Servo motor controlled in fast and high precision;

2.?Inserting temperature PID controlled;

3.?Pendent handheld controller is applied for adjusting and positioning inserting location in accuracy;

4.?Operation is programmable to optimize sequence on condition.

II.?Basic Technical Parameters

1.?Power Source: 220V, 1P, AC, 50/60Hz;

2.?Air Source: 0.5MPa;

3.?Power Consumption: about 2500W.

IV. Video

FASCIA punching & welding machine normally should be specially designed basing?on requirement of each projects. Depends on the requirement, material of bumper and assembly process, the punching can be finished by hard-mechanical?tooling or ultrasonic tooling, and the welding normally should be?finished by?ultrasonic. The forcing of punching normally can be servo motor controlled or booster-cylinders, while the ultrasonic welding normally forced by pneumatic cylinder systems.

I Main Features of MP Sonic FASCIA Punching & Welding Machine

1) High precision control;

2) Advanced ultrasonic system applied for stable and perfect process result;

3) Intelligent management of pumper punching & welding process;

4) I-Cloud remote service system applied for quick service in lower cost;

5) Stable machine fabricated for long time duration;

6) Multiple safety protection system for human and machine safety;

7) Sensor detection to ensure pumper and brackets loaded in right position.

II. General Technical

1) Power Source: 220V 1P AC 50/60Hz;

2) Air Source: 0.5~0.8MPa;

3) Ultrasonic system for welding: 35KHz 1200W;

4) Punching Procedure: by?Ultrasonic (35~50KHz) or Booster-cylinder system.

Machine applies expert pressure test system to finished test and HMI to set test parameter.

I.?Function:

1.?Blasting test: test welding quality strength of a sealed part by a minimum pressure pressure. If no blasting happens, the parts is qualified, if blasting happens, then parts is not qualified;

2.?Test air tight of parts: station system fill air to a sealed part, when pressure reached the set value, then stop filling air and keep parts sealed for a fix time length. If the value of pressure dropping is in the set limit range, then the past past test, if over than the limit range, then the part can not past test.

3.?System applies green indicator to show qualified test result and red indicator to show failed test result;

4.?System clamp and seal parts hole automatically, and fill compressed air automatically by system;

5.?Station can be applied to test different parts in limited size through changing-over fixtures.

I.?Specification:

1.?Electrical source: 220V, 1P, 50/60Hz;

2.?Air Source: 0.5~0.8MP;

3.?Dimension: about 750*W720*H1650(mm)

4.?Weight: about 200KG;

5.?Max Pressure for blasting test: 500Pa

6.?Pressure control/test Accuracy:?±0.1Pa;

7.?Time Set: 0.1~3000S

I. Technical Advancement;

1. Ensure the Concentricity after welding；
2. Laser inspection ensure welded products consistency and stability of quality；
3. Ensure the neat joining of welding area；
4. Cooling temperature and time is settable, production data is traceable;
5. Avoid deformation and quality problem cased by gravity during cooling period;
6. Avoid deformation and quality problem cased molding shrinkage or temperature change;
7. Reduce the rejection rate cased by crash during shifting.

II. Main Technical Specifiction:

1. Power Source: 380V, AC, 3P, 50/50Hz;
2. Air Source: 0.5~0.7MPa, 300L/Min;
3. Air Inlet Pipe:?Φ16mm;
4. Machine Power Comsumption: About 95KVA;
5. Max Tank Liner Length: 3500mm;
6. Max Tank Liner Diameter: 630mm;
7. Machine Measruement: 7200*600*3500;
8. Machine Weight: About16500;
9. Operation Environment Humidity:?≤80%;
10. Operation Environment Temperature: 20~60℃;
11. Sound Level: ≤85db.